Youssef K M Aboushimy

Ready for the next challenge

Controls & Automation Engineer

With an enthusiasm for simplifying intricate concepts into practical applications, my focus lies in the creation and enhancement of automated solutions to tackle real-world problems. I excel in the convergence of mechanical engineering, electrical synergy and software innovation. My efforts are fueled by a dedication to smooth operation, safeguarding, and stretching the limits of technological capabilities, while integrating flagship technologies.

Recent Projects

2024

Packaging Lines Automation


  • Conducted comprehensive audits of 9 packaging facilities across multiple states, assessing electrical, mechanical, and automation systems for compliance and efficiency.

  • Developed and finalized As-Built layout drawings and schematics for all sites, coordinating cross-functionally with project managers, site engineers, and OEM partners.

  • Designed FDA/USDA-compliant electrical schematics and future-ready automation upgrades, including integration strategies for new PLC programs with legacy systems.

  • Streamlined facility layouts to support seamless future automation integration, prioritizing safety protocols and minimizing operational downtime.

Role

Controls and Design Engineer

Deliverables

Facilities layouts & Controls Upgrade

Company

CSMI Engineering

Visit Site

csmius.com

CSMI Engineering

2022-2023

ASU Racing Team - Formula Student UK 2023


  • Held a leadership role overseeing vehicle testing, performance optimization, and safety compliance while guiding cross-functional technical sub-teams.

  • Automated data collection and analysis workflows using MATLAB, Excel, and telemetry systems, streamlining test data processing and reducing manual errors.

  • Spearheaded the testing phase with a structured risk assessment plan, achieving 20% productivity gains and 100% scrutineering compliance within the competition.

  • Optimized track-specific vehicle dynamics (lap time reduction) by analyzing DAQ data (encoders, proximity, travel, and pressure sensors) to refine suspension parameters, brake bias, aerodynamic elements, ECU mapping, and final drive ratio.

Role

Testing Director / Board Member

Deliverables

Vehicle Testing, Competition Execution

Company

ASU Racing Team

Visit Site

https://www.instagram.com/asu.rt/

ASU Racing Team

2022-2023

Swarm of Autonomous Drones for Environment Mapping

Led the R&D of a swarm of autonomous drones for real-time 3D indoor mapping, integrating SLAM navigation, path-planning, and base station controls. Awarded on multiple national and international competitions and secured $15k+ in total funding.

  • Mechanical Design: Modeled and validated drone frames and camera mounts in Autodesk Inventor, conducting stress/vibration analysis to ensure structural agility and durability.

  • Electrical Systems: Designed and tested high/low-voltage power distribution systems with fail-safe mechanisms, ensuring safety during testing.

  • Autonomous Integration: Architected Linux-based autonomy using ROS/MAVROS, coordinated with our computer engineering team to integrate SLAM algorithms and 3D mapping workflows via pre-planned testing protocols.

  • Controls Optimization: Tuned PID parameters and path-planning logic using ArduPilot, Rviz, and MAVLink, achieving stable swarm coordination and accurate environment reconstruction.

Role

Mechatronics Team Leader

Deliverables

Functional Autonomous Drone

Company

Graduation Project

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Graduation Project

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About

I’m Youssef – a Mechatronics Engineer and Automation Specialist shaping intelligent systems

Hey there! I’m Youssef Aboushimy, a passionate engineer dedicated to designing and optimizing cutting-edge automation solutions. With a foundation in Industrial Mechatronics and hands-on experience in controls engineering, I bridge the gap between mechanical design, electrical systems, and software to solve real-world challenges.

My expertise spans robotics, PLC programming (Allen Bradley, Schnieder, and Siemens), and autonomous systems development, backed by Unconventional projects like Swarm of Autonomous Drones for Environment Mapping and Formula Style vehicle development. Whether it’s programming vision systems for Fortune 500 companies or leading R&D for projects, I prioritize precision, efficiency, and innovation.

From Chicago to Cairo, my work is fueled by a drive to push technological boundaries while adhering to rigorous safety and industry standards. Let’s collaborate to transform ideas into intelligent, impactful systems!

Experiences

Controls Engineer

Controls Engineer

Controls Engineer

CSMI Engineering (KAE Consultants)

CSMI Engineering (KAE Consultants)

2024

2024

-

-

Present

Present

Testing Director

Testing Director

Testing Director

ASU Racing Team

ASU Racing Team

2021

2021

-

-

2023

2023

Skills

In this section, I am showcasing the instruments, technologies, and coding languages powering my engineering solutions. From CAD modelling to intricate control systems, each talent displays my adaptability in converting concepts into potent, practical applications.

In this section, I am showcasing the instruments, technologies, and coding languages powering my engineering solutions. From CAD modelling to intricate control systems, each talent displays my adaptability in converting concepts into potent, practical applications.

Python

ROS

Inventor 3D

AutoCAD

Vision Systems

TIA Portal

Factory IO

Solidworks

AVEVA Platform

Studio5000

FactoryTalk

Blender

MATLAB

ANSYS

DAQ

PLC/SCADA

Logix