
Youssef K M Aboushimy
Ready for the next challenge
Controls & Automation Engineer
With an enthusiasm for simplifying intricate concepts into practical applications, my focus lies in the creation and enhancement of automated solutions to tackle real-world problems. I excel in the convergence of mechanical engineering, electrical synergy and software innovation. My efforts are fueled by a dedication to smooth operation, safeguarding, and stretching the limits of technological capabilities, while integrating flagship technologies.
Recent Projects
2024
Packaging Lines Automation
Conducted comprehensive audits of 9 packaging facilities across multiple states, assessing electrical, mechanical, and automation systems for compliance and efficiency.
Developed and finalized As-Built layout drawings and schematics for all sites, coordinating cross-functionally with project managers, site engineers, and OEM partners.
Designed FDA/USDA-compliant electrical schematics and future-ready automation upgrades, including integration strategies for new PLC programs with legacy systems.
Streamlined facility layouts to support seamless future automation integration, prioritizing safety protocols and minimizing operational downtime.
Role
Controls and Design Engineer
Deliverables
Facilities layouts & Controls Upgrade
Company
CSMI Engineering
Visit Site
csmius.com
CSMI Engineering
2022-2023
ASU Racing Team - Formula Student UK 2023
Held a leadership role overseeing vehicle testing, performance optimization, and safety compliance while guiding cross-functional technical sub-teams.
Automated data collection and analysis workflows using MATLAB, Excel, and telemetry systems, streamlining test data processing and reducing manual errors.
Spearheaded the testing phase with a structured risk assessment plan, achieving 20% productivity gains and 100% scrutineering compliance within the competition.
Optimized track-specific vehicle dynamics (lap time reduction) by analyzing DAQ data (encoders, proximity, travel, and pressure sensors) to refine suspension parameters, brake bias, aerodynamic elements, ECU mapping, and final drive ratio.
Role
Testing Director / Board Member
Deliverables
Vehicle Testing, Competition Execution
Company
ASU Racing Team
Visit Site
https://www.instagram.com/asu.rt/
ASU Racing Team
2022-2023
Swarm of Autonomous Drones for Environment Mapping
Led the R&D of a swarm of autonomous drones for real-time 3D indoor mapping, integrating SLAM navigation, path-planning, and base station controls. Awarded on multiple national and international competitions and secured $15k+ in total funding.
Mechanical Design: Modeled and validated drone frames and camera mounts in Autodesk Inventor, conducting stress/vibration analysis to ensure structural agility and durability.
Electrical Systems: Designed and tested high/low-voltage power distribution systems with fail-safe mechanisms, ensuring safety during testing.
Autonomous Integration: Architected Linux-based autonomy using ROS/MAVROS, coordinated with our computer engineering team to integrate SLAM algorithms and 3D mapping workflows via pre-planned testing protocols.
Controls Optimization: Tuned PID parameters and path-planning logic using ArduPilot, Rviz, and MAVLink, achieving stable swarm coordination and accurate environment reconstruction.
Role
Mechatronics Team Leader
Deliverables
Functional Autonomous Drone
Company
Graduation Project
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Graduation Project
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About

I’m Youssef – a Mechatronics Engineer and Automation Specialist shaping intelligent systems
Hey there! I’m Youssef Aboushimy, a passionate engineer dedicated to designing and optimizing cutting-edge automation solutions. With a foundation in Industrial Mechatronics and hands-on experience in controls engineering, I bridge the gap between mechanical design, electrical systems, and software to solve real-world challenges.
My expertise spans robotics, PLC programming (Allen Bradley, Schnieder, and Siemens), and autonomous systems development, backed by Unconventional projects like Swarm of Autonomous Drones for Environment Mapping and Formula Style vehicle development. Whether it’s programming vision systems for Fortune 500 companies or leading R&D for projects, I prioritize precision, efficiency, and innovation.
From Chicago to Cairo, my work is fueled by a drive to push technological boundaries while adhering to rigorous safety and industry standards. Let’s collaborate to transform ideas into intelligent, impactful systems!
Experiences
Skills
Python
ROS
Inventor 3D
AutoCAD
Vision Systems
TIA Portal
Factory IO
Solidworks
AVEVA Platform
Studio5000
FactoryTalk
Blender
MATLAB
ANSYS
DAQ
PLC/SCADA
Logix